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R&D centervn9

R&D Center

Advancing Research and Development: LONG WAY Battery's Pledge to Excellence R & D

Powering Progress: Enhancing Battery Plate Production

In the dynamic realm of contemporary business, where innovation is the cornerstone of success, the Research and Development (R&D) procedure of any organization emerges as a pivotal force shaping its trajectory. At Long Way Battery, we understand that remaining at the forefront of progress necessitates a robust R&D framework. Our company prides itself on a commitment to continuous improvement and technological advancement, spearheaded by our dedicated R&D department. In this essay, we embark on an exploration of the meticulous processes and strategic methodologies that underpin our R&D endeavors, elucidating the strategic imperatives and core values that drive our pursuit of excellence.?

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Quality Trend Chart for Electrode Plates

Control of raw materials

In 2022, Our Specialists undertook a comprehensive review and enhancement of technical support procedures within the Battery Electrode Substrate Department. Through meticulous analysis, we identified and validated the critical factors influencing Battery lug fractures during the decomposition casting process, including alloy input ratios, temperature control parameters, and mold conditions. Our efforts resulted in optimized alloy composition ratios and stringent pre-coating inspection protocols to mitigate the risk of fractures.

1. Furthermore, we implemented advanced weight calculation methodologies to minimize batch variations in electrode substrate production, alongside redesigning the coating receiving apparatus to enhance Battery Electrode Substrate handling and refining water measurement standards to reduce edge blasting occurrences. E.g. the difference in thickness between the positive and negative electrode tabs has been adjusted to 0.5mm to facilitate soldering. For all small dense electrode plates, the thickness difference between the positive and negative electrode tabs is no more than 0.5mm, which can decrease the soldering temperature by around 20°C.

2. Additionally, we standardized the thickness differential between positive and negative Battery Lugs to improve casting and welding efficiencies. Structural enhancements were made to grid configurations, effectively reducing live board cracks across various electrode substrate models.

3. To ensure consistent quality, we formalized comprehensive standards for raw material inspection and acceptance, including meticulous assessment of Humic Acid battery cycle performance for each batch of incoming materials, reaffirming our commitment to excellence in product quality and performance.
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R&D Center

During the Assembly Production Process Control Status, we devoted to improving soldering quality, in 2022, our Quality Control Department proposed a total of 56 improvement suggestions through on-site quality anomaly feedback, data analysis, and on-site analysis of defective products. The Technical Department led the completion of these 56 improvement projects, which involved various aspects such as the addition and modification of fixtures and molds, equipment modifications, the addition and modification of various raw materials, and design change improvements. Among them, projects related to fixture and mold optimization, equipment modifications, and design change improvements incurred significant additional expenses in 2022 While the company is vigorously enhancing product quality, it also places great emphasis on product safety performance.

Therefore, regarding several critical safety control points in the assembly production process, our company has established corresponding preventive measures:

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1. Prevention of terminal acid climbing - Clear operational requirements and points of attention during the product production process to prevent the occurrence of acid climbing due to non-compliance with requirements.

2. Clarification of the operation process for the dispensing machine to prevent abnormal dispensing of glue due to non-compliance with operation and maintenance requirements.

3. Replacement of equipment used for product air tightness inspection and modification of inspection methods to better facilitate on-site operations, thereby preventing the flow of products with air leaks into subsequent processes. Prevention of air leaks.

LONG WAY Battery

These measures are aimed at ensuring both product quality and safety throughout the entire assembly production process. At LONG WAY Battery, we firmly believe that continuous advancement in research and development is the key to our success. Through relentless effort and innovation, we are not only striving for a leading position in technology but also providing our customers with high-quality, safe, and reliable products. We will continue to uphold our commitment to excellence in quality and technological innovation, making greater contributions to the advancement of the battery industry.

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If you have any technical questions, please contact Mr. Gu rd@longwaybattery.com

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